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Socket size for Jap 2A engine.

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Socket size for Jap 2A engine. Empty Socket size for Jap 2A engine.

Post by Cotterpin@77 Fri Mar 11 2022, 15:20

Hi there just asking can anyone give me the socket size I need to loosen the nut on the rope starter pulley (to remove wico flywheel) I have tried all the sockets that I have but no joy, thank you. (JAP 2A engine approx 1948)

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Post by Andrew1971 Fri Mar 11 2022, 17:58

You have a nut on yours. Mines got a big slot in it.
So can't help with socket size sorry.
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Post by Woodsman Sat Mar 12 2022, 10:54

What is the measurement across the flats?

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Post by Cotterpin@77 Sat Mar 12 2022, 11:12

Hi there Woodsman, its difficult to get a measurement across the flats as the nut is recessed in the pulley, however an 11/16 socket s not far off from fitting nut, have sent off today to ebay for a selection of imperial sockets (2nd hand) and hope that when they come it might have a 3/4 socket...................
Thanks

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Post by mattblack Sat Mar 12 2022, 12:31

Will be Whitworth I would think.

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Post by Cotterpin@77 Sat Mar 12 2022, 18:46

Hi there mattblack, got the flywheel off today I used an 18mm socket put a chunky lump of rubber (think it was off a clutch cable originally) in the cylinder block and put head back on, the nut came loose without any drama.
Replaced the ht cable, the old one was in a pretty useless state, gave everything a clean including points put it all back together and we are getting a spark..........so next job is to look at the carburetttor which has a stuck flap in the carb from the governor linkage mechanism, it has a had a good squirt of wd40........
so all good so far !.

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Post by Cotterpin@77 Sun Mar 13 2022, 10:26

Another problem area is the spark plug now that really is stuck tight, I was going to leave well alone but the spark plug ceramic top tip broke off.......so I am will have to remove and I am a little fearful of the spark plug snapping off when I try to unscrew, any advice on this would be very helpful. PS have doused the spark plug with wd40.

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Post by Woodsman Sun Mar 13 2022, 13:49

Plenty of heat cycling with gas gun and Plus Gas or other Penetrating fluid. 
Kano AeroKroil is good but a tad pricey. Screwfix own brand is cheap and seems OK.  (WD-40 is Water Displacing lubricant) 
Take a few days over it - there's no rush!  My local mower repair shop sheared off a spark plug in my first Villiers. I had assumed they knew what they were doing!!

In the end I shoved a Junior hacksaw blade down the middle and carefully cut it in half.


Last edited by Woodsman on Sun Mar 13 2022, 13:54; edited 1 time in total (Reason for editing : typos !)

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Post by mattblack Sun Mar 13 2022, 16:44

Put a smear of copper grease on the threads of the new one when you fit it, esp. if the head is alloy.

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Post by Alanengine Sun Mar 13 2022, 20:19

If you can heat the remains of the plug it will expand compressing any corrosion so when it cools there is less preventing the plug coming out.

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