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Wolsley block

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Wolsley block Empty Wolsley block

Post by Bandycoot Sun Mar 28 2021, 11:39

Hi all, when I bought my house 40+ years ago there was a WD2 in a shed with a frost burst damaged block, I have finally got round to sorting it out, it turns freely, no sticking valves and has compression, would you advise patching the block or sourcing a replacement, any advice appreciated
I removed the flywheel so I have good access to the repair area

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Post by Appletop Sun Mar 28 2021, 18:23

I've repaired them in the past, just got some cast rods and welded them up, if you need a block I think I have one spare.
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Post by Bandycoot Sun Mar 28 2021, 19:26

Thanks Appletop, the popped out piece is missing and I cannot weld, does it have to be cast welded to cast? I was going to to tap the block and bolt a cover over the hole with gasket, as it is not a pressurised system I thought it may work, I will post pic of hole,

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Post by Robotstar5 Sun Mar 28 2021, 20:43

When I was stripping the paint off mine I found car body filler Crying or Very sad seems a popular place to go is the flywheel side

Wolsley block Wd2ref66


Not sure how it was repaired, but I could see a threaded bit sticking inside the water jacket

Wolsley block Wd2_0311


You could see the repaired area once it was painted

Wolsley block Wd2_0911


But it didn't look too bad once built up

Wolsley block Wd2_1210


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Post by Bandycoot Mon Mar 29 2021, 07:45

Wolsley block 32458910

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Post by Alanengine Mon Mar 29 2021, 12:43

Crikey, that's one hell of a hole!

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Post by Bandycoot Mon Mar 29 2021, 13:39

I know, there is a bare block on eBay with a repair of similar size, £18 start price, I would have that but with collection only it’s a bit far for me, there is just enough at the sides to drill and tap so I will have a go, keep you posted

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Post by Bandycoot Mon Mar 29 2021, 13:42

Nice engine robotstar , keep you posted

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Post by mattblack Mon Mar 29 2021, 17:32

Go for it, what have you got to lose? (apart from your sanity) Laughing

And a proper 'shed find' engine too.

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Post by Bandycoot Mon Mar 29 2021, 20:54

Dearest mattblack, my sanity went a long time ago😩, I would. Like to keep the engine original as possible, might even leave it scruffy, someone said on this site ‘in its working clothes’ struck a chord, watch this space

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